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Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board

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Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board

Brand Name : AMC MACHINERY

Model Number : ZHJ-150DPU

Certification : CE

Place of Origin : CHINA

MOQ : 1 set

Price : Negotiate

Payment Terms : T/T

Supply Ability : 5 sets per month

Delivery Time : 90 working days

Packaging Details : Corrugated box and plastic film

Voltage : 220V or 380V or 415V

Color : Customized

Speed : Max. 70m/min.

L edge protector size : 30-100mm (could be symmetrical and asymmetrical)

L edge protector thickness : 3-8mm

Control : Automatic

U edge protector size : Inner width: 15 - 150mm (15mm, 20mm, 30mm….) Height: 20 - 100mm

U edge protector thickness : 2.5-8mm

Flat board width : 50 -180mm

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Multi-function Paper Edge Protector line

(Model: ZHJ-150DPU, For making L profile, U profile edge protector and flat board)

Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board

Characteristics:

  • ZHJ-150DPU model is for making L profile edge protector, U profile edge protector and flat board and maximum working speed is 30m/min for making L profile edge protector, 20m/min for making U profile protector and 25m/min for making flat board.
  • Only adjust position of forming moulds for producing edge protector of different profile, doesn’t need to change moulds.
  • Air cylinder for forming pressure regulating.
  • Touch screen and servo system make ZHJ-150DPU machine easy for operating and with cutting precision of ±1mm per meter.
  • With function of automatic malfunction alarm.
  • Automatic counter for calculating production.
  • It is easy to disassemble and change the forming wheel.
  • Gluing section can supply glue with fixed volume automatically.

Specification:

Model ZHJ-150DPU
Max. working speed for making L profile edge board

30m/min (Min. cutting length: 200mm)

8m/min (Min. cutting length: 50mm)

Edge board length

Tested with edge board size 50x50x5mm

30m/min 800mm No.limit 95°-110°
25m/min 600mm No.limit 85°-90°
20m/min 500mm No.limit 85°-90°
12m/min 50mm No.limit 85°
L edge protector size

30-100mm (could be symmetrical and asymmetrical)

Min. size 30mm

Subject to the following restrictions:

1) Edge board thickness not more than 4mm

2) working speed not more than 20m/min

Max. size 100mm

Subject to the following restrictions:

  • Edge board thickness not more than 3mm
  • working speed not more than 20m/min

COULD BE SYMMETRICAL AND ASYMMETRICAL

L edge protector thickness

3-8mm

Min. thickness 3mm

Subject to the following restrictions:

1) Edge board size not more than 80mm

2) working speed not more than 20m/min

Max. thickness 8mm

Subject to the following restrictions:

1) Edge board size not more than 70mm

working speed not more than 20m/min

Layers for L edge protector 3-13 layers

Max. working speed for making U

profile edge board

20m/min
U edge protector size

Inner width: 15 - 150mm (15mm, 20mm, 30mm….)

Height: 20 - 100mm

U edge protector thickness 2.5-8mm
Layers for U edge protector 3-10 layers

Max. working speed

for making flat board

25m/min
Flat board width 50 -180mm
Flat board thickness 2.5-8mm
Layers for flat board 3-13 layers
Inner paper grammage 420-520g/m2
Surface paper grammage 140-200gsm kraft
Core diameter of paper reel 3"(76mm)
Glue

Content 1: Kaolin (AI203 · 2SiO2 · 2H2O)

Content 2: Polyvinyl alcohol (PVA) (C2H4)n

The solid percent is 15% - 25%

Paper reel diameter 1500mm as maximum
Machine dimension 32000x2500x2600mm
Machine weight 4770KG
Total power 12.25KW
Compressed air requirement 0.8MPa/0.2m3 (customer provide)

Details of ZHJ150DPU machine:

Control system PLC, servo motor and touch screen(HMI)
Paper stands

Composite stands

Separate paper stand for surface paper.

Paper feeding and laminating Multilayer laminating
Gluing system Multilayer gluing
Glue feeding Automatic feeding with diaphragm pump
Pressing adjustment Pneumatic control
Pressing adjustment Pneumatic control
Cut method Cam structure cutter
Quantity of cutter 2 cutters
Min cut length 5cm
Cut tolerance ±1mm per meter
Operator 2 - 3

Main electric parts list

Name Brand
Frequency converter Adlee
Servo motor and drive Mitsubishi
Relay Omron
Contactor Siemens
Touch screen WeInview

Optional part:

  • 90° angle cutting unit.
    This unit can do die punching on L edge board to make it can fold with 90°.
    Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board
    Multi-function Paper Edge Protector Line for making L profile, U profile edge protector and flat board

Details of each unit

Inner layer paper roll stand

  • 12 nos paper reel stands
  • Maximum paper reel diameter: 1500mm
  • Paper reel core diameter: 3”

Top layer paper roll stand

  • Maximum paper reel diameter: 1500mm
  • Paper reel core diameter: 3”

Gluing unit

  • For maximum 13 layers paper gluing
  • Glue tank capability: 100L

Pre-forming Section

  • Hand wheel adjusting for different size of protector.

Forming Section

  • V or L profile, U profile and flat board 3 in 1 combined function.
  • Multifunction forming and pressing unit altered by pneumatic lifting.
  • 5 sets of forming and pressing unit controlled by air cylinder.
  • Hard Chrome Plating and fine grinding of the forming wheels.

Cutting Section

  • Special cutter for L, U and flat board edge protector cutting.
  • Automatic alarm system control and error code display.
  • Touch screen control for length setting and computer control for speed setting.
  • Hydraulic cutter.
  • Cutting precision: 1000±1mm.


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